Here are a few photos from the 2009-10 Graduating Exhibition of the Oita Prefectural Bamboo Crafts and Training Support Center. It was great to see friends and old acquaintances at the exhibition and have the chance to talk to them about our year-long work. Some of my fellow students received special orders for baskets, and we all received a lot of valuable input from bamboo craft fans about their individual design preferences. This year the show was held in Oita's Tokiwa Wasada Town rather than Beppu Tokiwa, as was done in previous years, a decision that turned out really well. With the school year finished, now students will go their separate ways, some working for local companies, some working independently, some studying other styles of bamboo crafts in other parts of Japan, and a few will continue studying at the school in 2nd year program. I owe a great deal of thanks to everyone who came to the show for their patronage and support, past and future.
静まり返ったまだ薄暗い開店直前の会場。基本課題作群は竹製品ファンの殺到を待ち構えている。
The basic assignments, neatly stacked or lined up on tables, await the store's opening. When the doors opened at 10, a flood of customers, some running, rushed to grab their 3-items-per-person maximum.
実演コーナーでは、内原さんが「四海波」(しかいなみ)の製作工程をひご取りから最後のひごの指し込みまで披露してくれた。 At the demonstartion corner, Mr. Uchihara shows the entire process of making the Shikainami (四海波) basket, from splitting the bamboo to tucking in the last strip.
Mr. Ishida (yellow jacket) talking with customers about the basic assignments. The lunchbox (called "tofu basket" long ago, named for its primary function), was the most popular, selling out within minutes after opening.
(above and below) These are some of the special assignments, called oyo kadai (応用課題) in Japanese, literally meaning "applied problem." Skills learned throughout the year in the basic assignments were "applied" to make a new and different, more complex basket. Each student took 4-6 weeks to make his/her own work, with a total of 18 unique products being exhibited. Each type of new weave, or variation on a weave we had already learned, challenged us in new ways. Special assignments were sold at prices between 18,000 and 30,000 yen (about 200-300 US dollars)--a steal considering the market prices for items like these are well over 100,000 yen (1000 dollars) a piece. Considering how long it took to make them, however, the real problem we students face after graduation is how to make high-quality bamboo products likes these at a much quicker pace.
This is the basket I made and submitted. I'll show more images of this basket and explain the process of making it in another post.
お孫さんのお気に入りということで、私の作品を買ってくださった藤塚さん。ご自宅の玄関で大事に花を飾っているらしい。 Mrs. Fujistuka and her two grandchildren who bought my basket. I was told recently that she is using it as a flower basket in the foyer of her house.
Trainees of the Oita Prefectural Bamboo Craft and Training Support Center will soon be holding their graduating exhibition. If you're in the Oita city area, please stop by to check out or buy our baskets. Details are as follows:
Date and Time: February 27 - 28 Place: Tokiwa Wasada Town, main hallway on the first floor
Feb. 27, 10AM - 8PM Feb. 28, 10AM - 5PM
Basic assignments (Kikuzoko basket and Sumitori kago) will be sold starting at 10 AM on both days.
Special assignments (18 unique bamboo products made by the trainees) will be displayed during the entire two days. Special assignments will be sold by reservation at 11AM on Saturday, and will be handed over to buyers at the end of the exhibition on Sunday. A lottery will be held when more than one buyer per basket is present.
We'll also have bamboo splitting demonstrations. Hope you can come!
In mid-January I put up a quick post and video about my experiences of cutting bamboo in the town of Naoiri to be used in my baskets. I'll go into a little more detail about that project in this post. (Scroll to the bottom to see the video.)
Caitlyn and I went with our friends, the Iida family, to visit Mr. Mikutsu on his farm in Naoiri, located in southern Oita prefecture. We've visited Naoiri before to harvest rice or dig up sweet potatoes as part of the local agricultural events planned by Mr. Mikutsu, but this time we went to cut down the bamboo growing in Mr. Mikutsu's own backyard. On the Mikutsu farm they raise beef cattle and grow vegetables and the like. Immediately behind their house is a mountain slope covered by tall cedar trees, under which they maintain their shiitake mushroom stands. Mr. Mikutsu hopes to expand the area of these stands next year, but growing tall and green in the large spaces between the cedar is bamboo. Mikutsu-san said I could use the bamboo if I like, since he would cut it down and pile it up to rot anyway, so we all decided to get together to cut it down and prepare it for temporary storage. It's a mutual cooperation like this that I imagine was so much more common in the olden days of Japan when farming was a major way of life. (Bamboo being seen by farmers or foresters as a nuisance in Japan, by the way, seems to be the general trend as bamboo is used less and less for the production of daily goods or other commercial products. As far as I know, in Oita prefecture at least there are several town revitalization projects that focus on trying to find ways to make use of the bamboo groves that are either not maintained or cut down and thrown away.)
I've used the word "bamboo" here so far without specifying type. There are over 600 varieties of bamboo in Japan, only a handful of which can be used to make baskets. At school we use only one variety, madake, otherwise known as giant timber bamboo, or, scientifically, Phyllostachys bambusoides, but hachiku (Phyllostachys nigra var. henonis) another timber bamboo almost exactly identical in appearance to madake is also usable. On the Mikutsu mountain I also found mosochiku, or Phyllostachys edulis, which is full of fiber and useful for some crafts, but is much coarser and less pliant than madake or hachiku. In Japan they're called the "big useful three (三大有用竹)," not only because they're the largest varieties, but also because they are naturally common and used so often in so many things. Luckily, the "nusiance" in this case was either hachiku or madake. You can tell the difference between these and moso by looking at the node. Moso (on the right) has one ring that sticks out, while madake or hachiku (on the left) has two rings. Supposedly it's practically impossible to pick out madake from hachiku just by looking at the two, so for now I'm satisfied with the observation that it's either one of them, both of which I can use.
So we all got together, and got to work. Mikutsu-san cut down the canes with a chainsaw (not my choice of tools, but farmers sure do know efficiency!) as the rest of us (even grandma and grandpa!) busily cut off the branches with hand saws and piled the culms together. After about an hour and a half of doing this we were finished clearing the area. I then chose the best looking bamboo, mostly by clearing out those that looked too old, worn, or damaged, and then we cut them all to about the same length, bound them in bundles of 4 or 5, and carried them off the mountain.
Knowing basically what kind of bamboo it is, the next question on my mind was how to prepare it for my baskets. The madake bamboo we use at school is never fresh--it's always cured through boiling and then dried in the sun for around a week. Uncured bamboo supposedly gets a little stiffer than cured bamboo even after it's dried, according to one of the veteran instructors at school. As long as I don't use Mikutsu's bamboo for extremely thin strips it shouldn't have any affect on my baskets. He also recommended storing the bamboo in a dry location where it wouldn't see direct sunlight. We found a perfect place in the rafters of the cow barn, where they'll be stored at least until school ends and I have time to work on my own baskets.
After a long, tiring morning of cutting and carrying, we all took a group photo and then made our way to the local ryokan, where we had a delicious meal of kiln-cooked rice (kama-meshi; 釜飯) and fried chicken, and then a soothing dip in a hot spring bath.
年齢と直径がばらばらの竹。20本はあったんだろう。一人で使いきれるか、ちょっと不安。My friend Akira and I piling up the bamboo before storing it. Only later when I split the bamboo will I find out how old, and therefore workable, each one is.
(左上から時計周りに)飯田亮、僕、御沓さん、ケイトリン、御沓さんのご両親、飯田友美、飯田佳祐。 (Clockwise from top-left) Akira Iida, me, Mr. Mikutsu, Caitlyn, Mr. Mikutsu's parents, Tomomi Iida, and little Keisuke.
Here's an article of me that appeared in the December 7th, 2009 morning edition of the Yomiuri Shimbun (Oita section, page 29), a national newspaper here in Japan. Click on the picture to get a larger image. English translation pending. Stay tuned!
I had a request recently to show bamboo being bent on a bending mold (what they call a himage-jigu, meaning "fire bending jig", here in Japan; 火曲げ治具)so here I'll go into a little more detail about how the bending mold is used to bend bamboo, and keep it that way. Once again, a picture of the mold we use at our school above. Shaped like a wedding cake, there are numerous tiers with different circumferences to bend the bamboo at tighter and tighter curves. Underneath this hollow wedding cake is a propane burner, which heats the jig from within. You can control the level of heat with the burner, but the jig is also made to release extraneous heat through an adjustable vent at the top.
Bending bamboo on the mold is both conceptually and technically a fairly simple procedure. At school there are specially made wooden wedges that fit in between the round central part and the arms that stick up. Wedges of varying thickness are on stock, but because most of the bamboo we bend at school is between 2-3 mm thick we almost always use the same wedges. You start by placing the end of the strip you are bending in between the central tier and the arm, and hammer in a wooden wedge between the strip and the arm, pressing the strip against the central tier and locking it in place. You bend the strip around the tier as far as the next arm, and hammer in another wedge (after the first wedge it's best to point the remaining wedges in the direction you are bending the strip, to keep the strip from floating away from the central tier, but my picture shows the opposite). You continue this at each arm until you get to the end of your strip. When bending strips to make rims, the strip will always double up on itself, in which case you have to bend the strip around in a slight spiral; this doesn't have much affect on the final product. Also, its best to bend a strip that's longer than the final strip's length, because bending the very ends of the strip is most difficult (in the picture I used the handle of the hammer to press the end of the strip against the mold). You measure the length of the strip you need before bending, and then cut off the extra ends after bending.
A couple other pointers about bending molds, or bending bamboo with heat in general:
Always use bamboo that's dry. Moisture keeps bamboo from setting after it's heated. Semi-dry bamboo will release moisture from the ends when bending it, which is usually a sign that it's being heated enough. Even days with high humidity can have an effect on how well bamboo retains its shape after molding.
It's easy to burn bamboo on a bending mold. Once the jig is warmed up or has been in use long enough, it only takes a minute or two to heat the bamboo enough to shape it.
As a basic rule, bend bamboo with the vascular bundles on the outside. When bending strips with the skin/vascular bundles on the inside, bend the strip more slowly, allowing the heat to soften the strip as you bend it, otherwise it could break (especially for thicker strips).
After the strip is molded, take it off the mold by hammering out the wedges. Bamboo that is still hot won't retain it's shape, so it's important either to hold the bamboo with gloved hands, or use another non-heated mold to keep it bent until it's cooled. At school we place the strips in tin containers roughly the same circumference as the final rim (see picture).
It's best to bend a strip more tightly (at a smaller diameter) than the curve it will be used for later. It's easier to unbend a strip without breaking than bend it more tightly after it was heated.
The bending mold we use at school is a rather complex piece of equipment that had cost the equivalent of several hundred dollars to have specially made. It's useful on an industrial scale, but remember that you don't need as fancy a device when making your own crafts at home. I've been successful bending 2.5 mm thick strips at home buy using a metal cake tin I bought at a 100-yen (1 dollar) store, screw-on clamps, and my kitchen stove. It takes a little longer but works just as well. Also, keep in mind that Japanese craftsmen long ago and some even today didn't/don't even use a round bending mold like this to make rims; they just rubbed the bamboo across their knees to soften and bend the bamboo enough to make a circle. Cutting the strip extra long before bending makes this method much easier.
I think that's about it. The process has become so natural to me by now that I can't think of anything else that might be worth mentioning. If you have any questions please leave a comment.
Here I share with English and Japanese speaking audiences my experiences as a 2009-2010 trainee of the Oita Prefectural Bamboo Craft and Training Support Center located in Beppu, Oita Prefecture, Japan. Feel free to post comments or questions!